Case Studies

The objective for this prototype project was to lock the lens adjustment rings on a production camera system and maintain precise focus during operation.

We developed the design in Solidworks, and then printed it using SLA on our Formlabs Form 4L with Tough 2000 Resin, a material with ABS-like strength and toughness. The prototype incorporated a captured hex nut to create the clamping force and adhesive-backed rubber to grip the lens rings of the camera securely without damaging them.

Because the final component will be machined from aluminum, SLA 3D printing provided a fast and cost-effective way to verify fit and function before investing in CNC programming and machining. The prototype installed successfully during the first customer trial, allowing the design to move forward with confidence.

For this project, we engineered a compact 3-axis CNC milling machine with one goal in mind: affordability. Nearly every component was either 3D printed or sourced off-the-shelf, with only two parts requiring custom machining.

The pictured part is one of many 3D printed elements. It plays a critical role by transferring motion from the Y-axis lead screw to the toolhead, enabling precise left-to-right movement.

By strategically replacing traditionally machined parts with high-strength 3D printed components, we achieved significant cost savings—without compromising performance. This approach allowed us to bring our CNC concept to life at a fraction of the typical manufacturing cost.

Crum Ridge Rimfire approached us to redesign their existing .22 LR ammunition storage system. Their previous solution suffered from poor build quality, awkward proportions, and compartments that didn’t properly fit various ammo box sizes.

We tackled the challenge from the ground up. Using production-grade 3D printers, we re-engineered the design for improved durability and print optimization. Instead of a long, narrow layout, we redesigned the storage to hold boxes side-by-side—creating a more compact, stable form factor.

To accommodate different brands and box dimensions, we developed interchangeable inserts for a snug and secure fit. We also incorporated thoughtful usability upgrades:

• Clear sight windows to quickly check remaining ammo
• An indexing lid that dispenses exactly one row of 10 rounds at a time
• Multi-color printing to highlight Crum Ridge Rimfire’s logo with a professional finish

The result is a versatile, rugged, and visually striking solution that outperforms the original in every way.

Brenz Pizza Co. approached us to create a custom display for their menus and business cards, to be featured prominently in their front-of-house. The key design challenge was aligning with their industrial-themed branding while maintaining a clean and functional look.

We delivered a unique solution featuring an exposed-truss support structure that both complemented their aesthetic and added visual interest. The angled pockets were precisely tailored to fit Brenz’s menu and card dimensions, ensuring a crisp and intentional presentation.

To complete the piece, we incorporated their logo on the front using multi-color 3D printing—showcasing both the branding and the advanced capabilities of our print process. The client was thrilled with the final result, which now serves as a centerpiece in their customer-facing space.

A local homeowners association contacted Wolfpack Workshop after discovering that replacement window divider inserts for their garage doors were selling for nearly $120 per piece, with each door requiring eight inserts. With many inserts cracked or failing due to outdoor exposure, the cost of replacement across the neighborhood was quickly going to become excessive.

We reverse engineered the original insert by carefully measuring the part and reconstructing it in SolidWorks, ensuring proper fit and function. Because the part would be exposed to heat, cold, and UV light, we selected ASA-GF (glass-fiber reinforced ASA) — a material well suited for outdoor use that also offers excellent dimensional stability for long, slender components.

After prototyping and validation, the final printed parts met all functional requirements while reducing the cost to approximately $15 per piece. The HOA received a durable, weather-resistant solution that allows for fast, repeatable production in the future.